Industrial Pneumatics

PLC SCADA Automation Training Program

PLC (Programmable Logic Controller) is considered as the work horse for modern day industry. We all know that modern industries are largely automated in nature. Behind any automation in any industrial plant we can see a PLC installation working behind the scenes carrying out all the automation tasks silently day and night. PLC integrates well with SCADA (Supervisory Control and Data acquisition) Systems which are used for remote monitory and control of automatic processes. So a well designed course of SCADA systems is absolutely necessary with the PLC training course. Many automatic SPM’s (Special Purpose Machines) also require HMI’s(Human Machines Interfaces) for exchange of information between humans & machines, so an integrated course of HMI systems is also required. All the large motor drive systems are run by VFD’s (Variable Frequency Drives) which are indirectly controlled by PLC’s so we have included a module of training in VFD’s. This training course in PLC-SCADA-HMI-VFD’s is carefully designed & developed by industrial experts having many years of experience in Industrial Automation Domain. The training program is based on Hands-On approach. Firstly the candidates are given instructions and programming is taught to them on the simulation software of various PLC’s such as Siemens, Allen Bradley, Omron, Mitsubishi, Schneider etc. Students themselves program on those simulation software and after that they are further trained to work on actual State-of-the-art hardware (PLC’s, SCADA, VFD) equipment. Students are trained to work on SCADA software and are taught PLC interfacing with SCADA, HMI and VFD’s. The training course is divided into modules and the program is customizable according to the students needs.

Course Structure

Sr. No.	Module Name & its Contents		No. of hours
1	PLC	-Introduction to automation, its history, need and advantages. -Brief description of a control system and the generalized Block diagram of a Control system, Controllers- Pneumatic and Hydraulic Controllers, Electronic PID controllers, control modes-P, PI, PD, PID, micro-controllers, PLC’s(Programmable Logic Controllers), PAC’s(Programmable Automation Controllers), DCS(Distributed Control Systems) -Types of Automation and its broad categories -Types of PLC, Hardware and Architecture of a PLC, Sourcing/Sinking Concept and interfacing of filed devices such as sensors/transducers, switches, relay, motors, lamps, actuators, buzzers, etc. with PLC. -Relay- Normally open Contact( NC), Normally open Contact (NO), Relay Logic -PLC Programming Languages-Ladder logic, STL, FBD, SFC etc. -Uploading downloading & monitoring program execution and data, Forcing of I/O, Monitoring and modifying Data Table values -Review of Logic Gates/Boolean Algebra and their application to PLC Programming -Bit Logic: XIC (Examine if close), XIO (Examine if open), OTE (Output Energize), OTL (Output Latch), OTU(Output Unlatch) -Timer: TON (Timer On Delay), TOF (Timer Off Delay), RTO (Retentive Timer On Delay) -Counter: CTU (Counter Up), CTD (Counter Down) -Math: ADD, SUB, MUL, DIV, NEG, SQR, CPT, TOD, FRD, GCD -Comparison: LES, LEQ, GRT, GEQ, EQU, NEQ & LIM(LIMIT) -Special Logic: Logical Byte wise [OR, AND, XOR, NOT, etc.],ANI, ORI, MOV, CLR,SET,RST,INC,DEC, SBR, JSR, JMP, LBL, TND, MCR, SCP for Analog -Advance Logic: SCP, PID, MSG, CPW, SIN, COS, TAN, ASN, ACS, ATN, LOG, DEG -Networking of PLC’s- Theory, Types of communication, Types of Networking, Types of Topology, Protocols, IP basic practical, OSI MODEL, TCP/IP Model, PLC and Other Automation Devices Networking -Different types of Sensors, Different Types of signals -Sensors interfacing with PLC, Circuit connectivity, Testing & Calibration etc. -Fault finding and troubleshooting -PLC’s covered-Allen Bradley, Omron, Siemens.	120
2	SCADA	-Introduction to SCADA -Basic Animation: Glow, Blink, Color Change, Size change, Fill Color, Value Display, Analog entry, movement of objects, visibility -Display: REPLACE, OVERLAY, POP-UP -Features & Properties: Alarms and events, Trends, Password, Recipe, Scripting, Tag substitutions -PLC & SCADA Communication, Net DDE communication	30
3	HMI	Graphical Design, Creating Tags, Alarm Messages, Downloading and uploading programs, Device Connectivity, Password protection, Screen switching etc., Interfacing of HMI with PLC and VFD, Fault diagnosing & troubleshooting	20
4	VFD	Review of AC motors and their working, Electrical basics, Electronics basics, Switchgears, Motor Starting Methods, Protections, Testing, Drives & VFD theory , Drive parameters setting, VFD controlling through keypad, External switch and PLC, Criteria for Drive Selection for any application.	40
			Total =210 hours

About Us

We are a group of expert professionals and technocrats from various fields of Science & Technology who have come together on this unique platform with the aim of providing high quality Trainings & Consultancy services at affordable costs. Our team consists of highly experienced professionals from industry and academia having many years of rich experience in their respective fields. There is a large gap between the technical competence of a freshly passed out graduate Engineer and the technical expertise required by the industry. The industrial requirements are all together different than what is taught in the Engineering/Technology Degree/Diploma programs in various institutions. That’s why 80% of the fresh graduates that pass out do not find suitable jobs and have to depend upon the campus placements, job fairs, placement agencies, etc to get a job for themselves. Thus, there is a requirement for a specialized training which can bridge the gap, so that freshly passed out Engineering graduates can become ‘Industry Ready’. Our trainings are designed to achieve this goal of making students Industry Ready. We have an extensive network of industry professionals, consultants and analysts who regularly provide us with the information about the latest trends of technological innovations happening in the industry and the technical expertise required for that. According to that feedback, our course contents for various trainings are updated regularly. We ensure that our students get the most advanced and latest stuff so that they become confident and can get a suitable job of their own wish. Additionally, we do help (mentor) our students undergoing training in their assignments and project work. Our trainings are job-oriented & we also help our students to get jobs through our Job Placement Assistance services free of cost. We try to ensure that our trained students get quality jobs which help them grow in their professional careers. All our team members are highly enthusiastic and passionate about their work and do their best to deliver high quality of trainings and services. All our students get exclusive personalized attention, which help them learn the concepts at their own pace, with a solid foundation. So why wait? Have a look on our training programs & other consultancy services that we offer and choose what suits you the best! Don’t forget to book a free Demonstration session with our training expert before joining the training of your choice. We also undertake on-site training programs for academia as well as corporate environments. We also provide consultancy services in the field of IT and automation. We help our clients in product development, prototyping, automation, experimental setups for measurement of physical quantities, testing machines and special purpose machines.